Gearbox Shift Fork Forgings

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Iyo gearbox yekuchinja forogo inoratidzira yakaomesesa chimiro, ine iyo yekugadzirisa inotarisa pagomba uye pamusoro.Nzira yekutanga inosanganisira gomba, uye yechipiri, inotarisa pamusoro pepamusoro, zvichiita kuti zvive nechokwadi chepamusoro chezvose.Mhinduro: Gearbox Material: Carbon simbi Yakarurama: ± 0.01mm Dhirowa yegiya bhokisi chinja forogo forgings
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Raw zvinhu zvinonyanya zvinosanganisira kabhoni simbi, alloy simbi, Stainless simbi, aruminiyamu, uye mhangura, nezvimwewo, zvinowanzoshandiswa zvinhu 45#, Q235, Q345, 35Mn, 65Mn, 40Cr, 35CrMo, 42CrMo, 4140, 20CrM0Cr, 20CrM04, 20CrM04, 310, 316, 431, Al, Copper, etc. Zvokugadzira zvinhu zvine 160tons, 300 tons, 400 tons, 630 tons, 1000 tons, 1600 tonnes, and 2500 tons, inogona kuforoma magiramu gumi kusvika ku55 kilograms yekugadzira rough forging .Machining emidziyo ine lathe, muchina wekuchera, grinder, waya yekucheka, CNC uye zvichingodaro.Kurapa kwekupisa kunosanganisira normalizing, tempering, annealing, quenching, solid solution, carburizing, etc Kurapa kwepamusoro kunosanganisira kuputika kwepfuti, kupfapfaidza pendi, electroplating, electrophoresis, phosphate uye zvichingodaro Midziyo yekuyedza inosanganisira spectrometer, metallographic analyzer, kuoma mita, tensile muchina, Mhedziso yekuyedza muchina, fluorescent magnetic particle flaw detector, ultrasonic flaw detector, matatu anoronga, etc Zvigadzirwa zvinoshandiswa zvakanyanya muindasitiri yepetrochemical, mainjiniya einjiniya, zvikamu zvemotokari, zvitima zvenjanji, simbi, kuvaka ngarava, zvigadzirwa zvemauto uye zvimwe minda.
Mold development processChikwata cheR&D chinoitisa CAD dhizaini, CAM, UG, SOLIDWORKS basa rekuenzanisira.Isu tinoshandisa superfine die steels seyakagadzirwa, tichibvumira kuti igadziriswe neCNC centre, tive nechokwadi chekuti simbi inofa inosimbiswa uye ine yakanakisa kuneta kuramba, abrasive kuramba, kuve nechokwadi chekuti mafogi anogadzirwa mumhando yepamusoro.Kune anopfuura 2000 seti dze mold pano pakambani yedu.Vatengi vanogona kusarudza chero ipi zvayo yekugadzirisa kuderedza mutengo.Isu tinoita zvekutora, kujekesa uye kurekodha svondo rega rega kuti tive nechokwadi chekuti kugadzirwa kunofamba sezvakarongwa.Yedu yekuchengetera mold inotungamirwa nekutevera iyo IATF16949 mhando manejimendi system uye "6S yakaonda manejimendi", ichipa hupenyu hwesevhisi kune mold uye ichiita kuti ive nyore kushandiswa nekuchengetedza.
Kugadzira uye kugadziraIsu tichagadzira uye kugadzira molds pakutambira kudhirowa kwemutengi kana masampuli, tobva tagadzira mold nekutevera dhizaini.Iyo mold inowanzo sanganisira forging dies, kudimburira kunofa.Simbi billet kucheka uye kudziyisaKazhinji, isu tichagadzirira zvinhu zvinowanzo shandiswa mustock ine zvinhu nhamba ye20#, 35#, 45#, 20Cr, 40Cr, 20CrMnTi, 20CrMo, 30CrMo, 35CrMo, 42CrMo, Q235, etc. choto chichashandiswa kudziyisa zvinhu zvakabikwa mune imwe tembiricha uye pakupedzisira kuisa tsvimbo yekudyira pasimbi yekugadzira.ForgingSimbi isati yatanga, kumusoro nekuzasi kunofa kuchabatanidzwa kune anvil block yefoging press.Ipapo vashandi vanozotora zvinhu zvesimbi vozviisa pakati pemafaro ekugadzira kuti vawane chimiro chinodiwa nekutsikirira zvinhu zvesimbi kakawanda nepamusoro-kumhanya.KuchenesaMushure mekugadzira kwapera, pachave neasingadiwe maburrs akatenderedza akafukidzwa blanks, saka kubvisa maburrs inhanho inodiwa.Izvo zvinoda kuti vashandi vaise iyo yekuchekesa inofa pasi pechitsikiro chekutsikirira, vobva vadzvanya mazambuko akaumbwa kuti vachenese maburrs pamusoro pemafogi.Kurapa kwekupisaKupisa kurapwa maitiro kunobatsira kuwana inodiwa mechanic kuita uye kuoma kwezvigadzirwa.The kupisa kurapa maitiro anofukidza normalizing, quenching, annealing, tempering, kuomesa uye zvichingodaro.Shot blastingMushure mekupfurwa kwekuputika maitiro, mafogi achange aine nzvimbo yakatsetseka uye yakachena kupfuura zvayaizove.Kazhinji kutsetseka kwepamusoro kwefogi kunowanikwa muRa6.3, iyo inotonyanya kutsetseka kupfuura iyo yakarasika-wax casting.ProcessingKune zvimwe zvikamu, maitiro ekugadzira haawanikwi mukushivirira kunodiwa, pasi penyaya iyi, kugadzirisa kunosarudzwa.Isu tichaitisa chigadzirwa kugadzirisa neakasiyana ekugadzira michina, kusanganisira muchina wekugaya, muchina unobhowa, muchina wekudhirowa, muchina wekukuya, nhamba yekudzora muchina nezvimwe.Kurapa kwepamusoroMuzviitiko zvakawanda, kana pasina chaidiwa zvinodiwa, tichava nemvura / mafuta ekudzivirira kudzivirira kurapwa pamusoro peiyo forgings.Tinogona zvakare kuitisa mamwe marapirwo epamusoro, anosanganisira kupfapfaidza pendi, poda coating, electroplating, electrocoating kusangana nezvinodiwa nevatengi vedu.Kuongorora kwekupedzisiraTichava nekuongorora pakukura kwechigadzirwa kuti tive nehupamhi hwepamusoro hwezvigadzirwa zvedu.Dzimwe nguva, tinewo mechanical performance uye makemikari emakemikari ekuongorora pane zvigadzirwa zvedu.Package uye kutumiraKazhinji, izvo zvakaumbwa zvinoiswa mumabhegi epolyethylene zvozoiswa mumabhokisi akasimba emapuranga.Isu tinokwanisa zvakare kugadzirisa mapakeji zvinoenderana nezvinodiwa nemutengi.Sezvo isu tiri muRuian forgings maindasitiri park, isu tine nyore kuwana kune zvigadzirwa zvekushandisa, izvo zvinodhura zvinobudirira pane zvese.

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